This page is updated when information changes, but it's always best to talk to your training provider to confirm course details before you enrol.
Overview
The MSM40116 Certificate IV in Process Manufacturing provides the competencies required by advanced production workers who use a range of equipment and are involved in solving complex problems that require theoretical knowledge, combined with an understanding of operating procedures directly related to producing products.
This qualification is typically used to develop employees performing a technical role that includes the ability to work independently and conduct technical problem solving according to the needs of the work required to produce products.
This qualification is designed to develop employees who operate across more than one category within process manufacturing or other product conversion processes in manufacturing. Typical applications would be in chemical, hydrocarbons, refining, minerals processing, plastics, rubber, cablemaking, manufactured mineral products, and other areas as appropriate.
Non-technical team leaders, coordinators and supervisors may be better served by a qualification in competitive manufacturing. Qualification pathways from this qualification include MSM50316 Diploma of Production Management and MSS50312 Diploma of Competitive Systems and Practices.
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Financial help
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Government funding is not available for this course.
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Cost
Course costs can vary by provider and location. Ask your training provider for a cost estimate.
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VET Student Loans are not available
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You may need to pay for equipment or materials.
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On-the-job training
- Apprenticeships and traineeships are not available for this course.
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Entry requirements
This course doesn't have any entry requirements. It could be a good starting point for your career.
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Duration
You complete this course when you’ve learned the skills, not after a set amount of time. The times shown are estimates.
- Qualification only:
6 months – 2 years
- Qualification only:
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Delivery options
You may be able to access this training in these ways:
Course content
This course is made up of units.
All courses have core units—these are mandatory for completing the course. Most courses also have elective units, which you can choose from to suit your needs and interests. Not all training providers offer every elective, so check with your provider to find out which electives they can offer you.
For more information about course content, talk to your training provider or visit the National Training Register.
| Unit | Unit type |
|---|---|
| Achieve work outcomes | Core |
| Apply quality standards | Core |
| Participate in environmentally sustainable work practices | Core |
| Process and record information | Core |
| Work safely | Core |
| Administer inventory procedures | Elective |
| Apply 5S procedures | Elective |
| Apply cost factors to work practices | Elective |
| Apply HACCP to the workplace | Elective |
| Apply Just in Time procedures | Elective |
| Apply quick changeover procedures | Elective |
| Apply statistics to operational processes | Elective |
| Apply workplace context to own job | Elective |
| Assess risk | Elective |
| Assist in implementing a proactive maintenance strategy | Elective |
| Audit incident preparedness and established response systems | Elective |
| Clean workplace or equipment | Elective |
| Commission wells and gathering systems | Elective |
| Commission/recommission plant | Elective |
| Conduct and assess incident exercises | Elective |
| Conduct hazard analysis | Elective |
| Contribute to the development of workplace documentation | Elective |
| Contribute to WHS management system | Elective |
| Control minor incidents | Elective |
| Control the risks of falls | Elective |
| Coordinate incident response | Elective |
| Coordinate maintenance | Elective |
| Coordinate permit process | Elective |
| Coordinate pipeline projects | Elective |
| Coordinate work of team or section | Elective |
| Cut materials with a hand-held chainsaw | Elective |
| Decommission plant | Elective |
| Develop and adjust a production schedule | Elective |
| Develop and maintain community relationships | Elective |
| Develop and monitor quality systems | Elective |
| Develop first aid procedures and manage resources | Elective |
| Develop incident containment tactics | Elective |
| Develop plant documentation | Elective |
| Diagnose production equipment problems | Elective |
| Ensure process improvements are sustained | Elective |
| Enter confined space | Elective |
| Facilitate a Just in Time system | Elective |
| Facilitate a team | Elective |
| Facilitate and improve implementation of 5S | Elective |
| Facilitate breakthrough improvements | Elective |
| Facilitate change in an organisation implementing competitive systems and practices | Elective |
| Facilitate holistic culture improvement in an organisation | Elective |
| Facilitate implementation of competitive systems and practices | Elective |
| Facilitate the implementation of WHS for a work group | Elective |
| Facilitate the use of planning software systems in a work area or team | Elective |
| Follow emergency response procedures | Elective |
| Follow WHS procedures | Elective |
| Gas test atmospheres | Elective |
| Hand lay up composites | Elective |
| Handle goods | Elective |
| Identify and apply process improvements | Elective |
| Identify and minimise environmental hazards | Elective |
| Identify equipment faults | Elective |
| Identify faults in electronic control | Elective |
| Identify problems in fluid power system | Elective |
| Implement and monitor environmentally sustainable work practices | Elective |
| Improve cost factors in work practices | Elective |
| Interact with computing technology | Elective |
| Interpret process plant schematics | Elective |
| Interpret technical drawing | Elective |
| Issue work permits | Elective |
| Lay out and cut materials | Elective |
| Maintain and organise workplace records | Elective |
| Make measurements | Elective |
| Manage conflict at work | Elective |
| Manage plant shutdown and restart | Elective |
| Manage wells and gathering systems | Elective |
| Minimise environmental impact of process | Elective |
| Mistake proof an operational process | Elective |
| Monitor and control work permits | Elective |
| Monitor and operate tailings management facilities | Elective |
| Monitor legal compliance obligations during incidents | Elective |
| Monitor process capability | Elective |
| Monitor process operations | Elective |
| Mould chemical resistant and/or fire retardant fibre-composites | Elective |
| Observe permit work | Elective |
| Operate a forklift | Elective |
| Operate breathing apparatus | Elective |
| Operate complex control systems | Elective |
| Operate equipment | Elective |
| Operate remote production facilities | Elective |
| Operate resin-glass depositor equipment | Elective |
| Optimise process/plant area | Elective |
| Organise and communicate information | Elective |
| Organise on-site work | Elective |
| Pack products or materials | Elective |
| Participate in continuous improvement | Elective |
| Participate in HAZOP studies | Elective |
| Perform basic statistical quality control | Elective |
| Perform basic tests | Elective |
| Perform chemical tests and procedures | Elective |
| Perform engineering measurements | Elective |
| Perform inspection | Elective |
| Perform manual production assembly | Elective |
| Perform production packaging | Elective |
| Perform tasks to support production | Elective |
| Pick and process order | Elective |
| Plan plant preparation and isolation | Elective |
| Predict polymer properties and characteristics | Elective |
| Produce basic engineering detail drawings | Elective |
| Produce composites using chopper gun/depositor | Elective |
| Produce composites using hand lamination | Elective |
| Provide coaching/mentoring in the workplace | Elective |
| Provide First Aid | Elective |
| Provide work skill instruction | Elective |
| Repair damaged fibre-composites structures | Elective |
| Respond to abnormal process situations | Elective |
| Sample and test materials and product | Elective |
| Set a die | Elective |
| Set advanced or complex dies | Elective |
| Set assembly stations | Elective |
| Shift materials safely by hand | Elective |
| Solve colour problems | Elective |
| Sustain process improvements | Elective |
| Test fibre-composites materials and laminates | Elective |
| Transfer loads | Elective |
| Treat corrosion | Elective |
| Trial a new die/tool | Elective |
| Trial a new, advanced or complex mould | Elective |
| Trial new process or product | Elective |
| Undertake first response to fire incidents | Elective |
| Undertake first response to non-fire incidents | Elective |
| Undertake minor maintenance | Elective |
| Undertake proactive maintenance analyses | Elective |
| Undertake process capability improvements | Elective |
| Undertake root cause analysis | Elective |
| Use equipment | Elective |
| Use hand tools | Elective |
| Use improvement processes in team activities | Elective |
| Use material and process knowledge to solve problems | Elective |
| Use organisation computers or data systems | Elective |
| Use planning software systems in operations | Elective |
| Use power tools/hand held operations | Elective |
| Use structured problem-solving tools | Elective |
| Work in a team | Elective |
| Work in accordance with an issued permit | Elective |
| Work safely with industrial chemicals and materials | Elective |
| Work with others in a manufacturing, engineering or related environment | Elective |
Job prospects
The Certificate IV in Process Manufacturing sets you up for roles like these, but the skills you learn could take you even further.
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Manufacturing Production Manager
ANZSCO 133512
Manufacturing Production Managers manage the manufacturing activities of organisations.
Recommended education level:
Bachelor degree or higher
Training providers delivering Certificate IV in Process Manufacturing
It's a good idea to research multiple training providers to make sure you're getting the right training for you.
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ABC Training & Consulting (RTO code 5800)
Contact this provider
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Competitive Solutions Australia Pty Ltd (RTO code 45293)
Contact this provider
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Complete Lean Solutions Pty Ltd (RTO code 21884)
Contact this provider
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HS Business School (RTO code 32493)
Contact this provider
How to enrol in this course
To enrol, choose a training provider that offers this course. You can see provider details on this page.
When you find one that you think suits you, visit their website or contact them directly to confirm details like start dates, fees, funding, delivery locations and delivery options.
The provider will guide you through the enrolment process.
How do apprenticeships and traineeships work?
Apprenticeships and traineeships let you combine hands-on work experience with training. You’ll gain job-ready skills and earn an income while you complete a qualification.
As an apprentice or a trainee, you work with an employer while completing your training. Most of your time is spent learning on the job, with some classroom or online training to support the skills you're developing in the workplace.
For some jobs, you may need to do an apprenticeship or traineeship before you are allowed to work as a qualified tradesperson. For example, you need to do an apprenticeship if you want to work as a licensed electrician.
Find out more about apprenticeships and traineeships.
See more information about the apprenticeship or traineeship you’re interested in pursuing on the Queensland Training Information Service.
How long will this course take?
This course is competency-based training, which means you progress as you demonstrate your skills and knowledge, rather than in a set amount of time.
The duration shown here is an estimate for full-time study based on how long most people take to complete the course. You may finish earlier than other people, or it may take you a bit longer.
If you’ve already completed training or have worked in a relevant area, you could get credits or recognition of prior learning. This can reduce the training you need to complete a qualification, which could reduce the time needed for training.
Duration for apprenticeships and traineeships
Apprenticeships and traineeships take longer than doing the qualification on its own, but you learn valuable hands-on skills.
For some jobs, you may need to do an apprenticeship or traineeship before you are allowed to work as a qualified tradesperson. For example, you need to do an apprenticeship if you want to work as a licensed electrician.
Learn about how courses are delivered
Different courses have different delivery options. Consider your needs when you’re researching courses. Some courses may be delivered entirely online or partially online. Others may be delivered in a classroom.
Some courses, like those delivered through apprenticeships and traineeships, are mostly based in the workplace but with some classroom or online study.
If a certain type of delivery is important to you, talk to your provider before you enrol to make sure they offer that delivery option.
How to reduce the cost of your course
There are lots of ways you can reduce the cost of your course.
- The government could partly or fully cover the cost of your course. See information about financial help and government funding on this page.
- The government also offers funding for some costs related to your course.
- If you’ve already completed training or have worked in a relevant area, you could get a cost credit or recognition of prior learning. This can reduce the training you need to complete a qualification, which could reduce the cost.
Learn about financial help and government funding
The main cost of training is usually the course fees, which vary depending on things like which course and training provider you choose.
You may be able to get your training for free or at a reduced cost, or you could get help with paying for training-related costs. You can also pay for some courses with a VET Student Loan.
Find out more about getting help paying for your training or check if you're eligible.
What are entry requirements?
Some courses have conditions you need to meet before you can enrol in the course. They help make sure you have the right background or skills for the training.
Entry requirements might include a certain education level, skills or knowledge, work status, or experience.